Removing the Barriers to Efficient Manufacturing: Real-World Applications of Lean Productivity

Eliminate Numerical Quotas Point Institute Vigorous Education and Retraining Point Histogram SPC Tool 3: Render the Process Safe Step 2: Clean the Process Step 3: Change Machine Settings Step 4: Changing Components Step 5: Additional Sampling Step 7: Driving out Fear Topic 2: Customer Service Topic 6: Uplifting Performance Reviews Topic 7: Ferguson received a BS and MS in mechanical engineering with a major in automatic controls from Clemson University.

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After receiving a direct commission in , he served as a U. Army aircraft maintenance officer in Vietnam from to Over his year career in industry, he has held engineering and management positions in operations and maintenance with two Fortune companies, between which he managed a polyester resins plant in the early s for one of the major producers.

While serving as facilities and maintenance manager at a large manufacturing facility, his plant was tapped to be the pilot site for implementation of SAP plant maintenance for the corporation. As part of the SAP project team, he developed a number of systems and many plant structures that are still in use today. After a successful pilot, he was assigned to the SAP implementation team and was responsible for rollout at similar manufacturing facilities.

Later, this responsibility was expanded to implementation at new acquisition companies. Considered an expert in this area, he was asked to resume this work on a consulting basis after retirement in As a lifelong audiophile, he has written three books and a number of articles on loudspeakers and electronics. He has three grown children and currently resides with his wife of 46 years in Appleton, Wisconsin.

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